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3D Technology Overview

The right solution for every application

Different mold variants are available for different applications, each differing significantly in the design of the inner core and production process.

 

Core Technology

Concreting Process

Conversion Options

Areas of Application

Flexible 3D Mold Kit

Fixed patented shrinking core,  
where shrinking of the core and  
lifting of the element by the base formwork take place simultaneously
From the top Modular design of the core and exterior panels, made from standardised base elements that can be recombined as needed
  • Room modules for residential construction
  • Sanitary cells
  • Lift shafts
  • Prison cells
  • Shelters
  • Transformer stations

3D Molds for Transformer Stations

Fixed conical core  
(non-shrinkable)  

Demolding is by lifting  
the base formwork by up to 4 inches. The conicity of the inner core ensures that the concrete element is detached from the core and can be lifted off
From the top

Inner core consisting of different sized core elements and attachments can be flexibly combined. 

If required, a mold can be used to cover a range of lengths in 4 inch increments with up to 4 widths at the same time

  • Transformer Stations
  • Cable basements / cable troughs
  • Utility rooms

upcrete® 3D Molds

“Flying” movable shrinking core  (upcrete®), which is lifted out of the mold for demolding. The precast concrete element is produced in the final installation position–no turning necessary From below – pressure filling by pumping station None
  • Room modules for residential construction (produced in installation position)

Roof Molds (vertical and horizontal)

 

From the top

upcrete® roof molds also by pressure filling from below

Element sizes can be varied using magnetic formwork
  • 3D roof elements - Flat roofs
  • Pitched roofs 

Battery System (with or without upcrete®)

  Conventionally from the top or pressure filling from below by pumping station

Extension with additional pockets possible (up to 2 x 10 pockets in total)

Element sizes can be varied using magnetic formwork

  • Facade elements
  • Solid and sandwich walls
  • Architectural walls with matrices / formliners on both sides
  • Noise barriers

 

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