EN
Our newly developed modular mold kit offers the perfect solution also for smaller projects
One of the unique features of the new concept is the patent-pending shrinking mechanism, whereby the module is lifted while the inner core is shrunk at the same time. The mold was also deliberately designed to be modular. The core and exterior panels consist of various standardised components that can be easily swapped out and adapted to other room dimensions. This means the mold can be used efficiently even if the production volume of a room is small.
Application
Production of 4- to 5-sided volumetric elements, especially room modules, sanitary cells, etc.
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Properties
- Modular design of the core and outer panels, made from various standardised base elements that can be re-combined as needed.
- Patented shrink mechanism of the inner core: simultaneous shrinking and lifting of the element
- Also adaptable to complex details of the element
- Suitable for filling from above and below
- Easy to integrate into existing production system
Flexible and economical thanks to modular design
- Flexibly adjustable support system for the inner core combined with a system of panels in standard and special sizes allows easy adaptation of the size of the inner core by adding, removing or moving the inner supports
- The outer panels are supported by a flexibly adjustable support system
- Each shuttering surface is formed by joining panels in standard/special sizes, allowing flexible adjustment of dimensions
Accessories - Turning Station
On request, we offer a suitable turning station for 180° rotation as part of the scope of delivery.
3D Mould for Elevator Shafts
The variable mould for elevator shafts and other 4-sided precast concrete elements can be adjusted in length and width. Our solution is designed so that the outer panels are variable from 1.35 m to 3 m without any need for conversion. The inner core is variable in length and width in 50 mm increments from 1100 mm to 2750 mm. We adapt all parameters such as dimensions and wall thicknesses to order. Our moulds are equipped with an integrated vibrator unit for the use of normal or washed concrete.
3D Mould for Household Shelters
Household shelters are 4-sided concrete elements that are installed in residential buildings, for example in Singapore, in accordance with local building standards. The room is used primarily as a shelter for residents in the event of natural disasters such as earthquakes or tsunamis, but also in other emergencies such as fires or terrorist attacks. These types of room cells are characterised by a heavier weight due to their greater wall thicknesses of between 250 mm and 300 mm. A special feature of the building standards in Singapore are the vertical hollow bodies that must be formed in the element. This is achieved using recesses that are integrated into the mould. The variability of the mould extends not only to the dimensions of the element, but also to the wall thickness, the position of the door and the arrangement of the conical recess bodies.
