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Easy Form

From simple to complicated – always the right answer with Easy Form

Easy Form Explosionsansicht - Schalungssystem von RATEC

Practical and flexible – with the new "Easy Form" siderail system, even the most diffi cult siderail situations can be dealt with quickly and easily. Different ribs allow for the siderail height to be adapted seamlessly. With the flat base, protruding reinforcements from a height of 1'' are possible. Easy Form is designed as a modular system, which can be easily expanded, supplemented and flexibly used even with just a few components. In combination with the vast range of accessories, this system always has the right answer for any siderail situation.

Application

Longitudinal or transversal siderail for all planar precast concrete elements with wall thicknesses of 1 3/4'' – 15 3/4'' and recesses.

Features

The following special features distinguish Easy Form. If you have any questions about these and other features, please get in touch with our team.
To contact

Suitable for manual handling

 

 

Can be manipulated with a crane

 

 

Wooden shuttering skin

 

 

Extendable in height

Suitable for protruding rebar

Suitable for lifting beam

Steel shuttering skin

Suitable for robots

Especially suitable for

  • Stationary production
  • Low level of automation
  • Manual siderail handling
  • High number of variants of produced precast concrete elements
  • Protruding reinforcement
  • Field factories
  • Complex contours of precast concrete elements

Handling

Handling by crane or lifting beam

     

Highlights

  • Excellent stability and shape retention – no bending
  • Simple and quick installation
  • Quick and easy fixing
  • Quick and easy height adjustment by replacing the ribs
  • Space saving storage
  • Special closure parts for your rebar diameter available in the accessories catalogue

Elements

  • KPB Klacker Power Box 4000
  • Clamping bracket
  • Base profile
  • Rib
  • Transport receptacle
  • siderail skin (provided by customer)

Dimensions

  • Standard length 40", 80", 120", 160"
  • Special lengths on request
  • The plywood can protrude 4 15/16'' in length
  • Standard width 4 3/4 mm (with SPB 12'' / 17 1/2'')
  • Standard heights 3 7/8'', 5 13/16'', 7 3/4'', 9 3/4'', 11 3/4''
  • Max. siderail height / element thickness 15 6/8 ''

Notes

Lateral protrusion of plywood up to 5'', vertically up to twice the height of the base, but not exceeding 4''

Expandability

Easy Form in verschiedenen Höhen - Schalungssystem von RATEC

Height-adjustable (by changing the ribs)

Easy Form mit Kupplungsblech - Schalungssystem von RATEC

Extendable (Coupling sheet sold separately)

Easy Form VertikalstĂĽtze - Schalungssystem von RATEC

Suitable for elements up to 1000 mm height due to vertical supports

Application Examples

Product

Easy Form base profile

Base profile as floor and cover plate

Easy Form Basisträger - Schalungssystem von RATEC
H (in)L (in)W (in)
Easy Form base profile 1000
Art. No. 64276
1404 3/4
Easy Form base profile 2000
Art. No. 64129
1804 3/4
Easy Form base profile 3000
Art. No. 64128
11204 3/4
Easy Form base profile 4000
Art. No. 64290
11604 3/4

Accessories

The following components and accessories are available for Easy Form. For special solutions, please contact us!

Window corner for plywood

info

Corner angle for fixing and fracture-free demoulding in recesses. If the height exceeds 300 mm, two window corners can be used on top of each other. *The plywood can protrude up to 100 mm in height. This enables shuttering of different heights with one corner

Height (in)*Max. Plywood height (in)
Window corners plywood 3''
Art. No. 73804
3''7''
Window corner for plywood 8''
Art. No. 70863
8''12''

Coupling sheet

Easy Form mit Kupplungsblech - Schalungssystem von RATEC
info

For longitudinal butt joint of two Easy Forms.

H (in)L (in)
Coupling sheet
Art. No. 64301
4 1/3"15 3/4"

Lifting beams for handling

info

For manipulating the siderail.

Crossbeam receptacleForMax. load capacityUnladen weight
Lifting beams for handling
Art. No. On request
Gripping knobs (lifting beam suitable for different knob distances)MSR, Easy Form660 lbs210 lbs

Transport receptacle, gripping knobs

Easy Form Transportaufnahme Greifknopf - Schalungssystem von RATEC
info

Gripping knobs for handling siderails with the RATEC lifting beam.

Transport receptacle, gripping knobs
Art. No. 68841

Angle adapter H = 1 3/4''– 2 3/8" for base profile

Easy Form Aufsatzwinkel - Schalungssystem von RATEC
info

With screw holes for direct fixation of the wooden siderail skin on the base profile.

H1 (in)H2 (in)
Angle adapter H = 1 3/4 – 2 1/3 in for base profile
Art. No. 64307
3/4"1"

Clamping bracket for fixing the base profile (transverse)

Easy Form KlemmbĂĽgel quer - Schalungssystem von RATEC
info

Clamping bracket for attachment to the KPB 4000 for fixing the base profile.

Clamping bracket for fixing the base profile (transverse)
Art. No. 64516

Clamping bracket for fixing the base profile (longitudinal)

Easy Form KlemmbĂĽgel - Schalungssystem von RATEC
info

Clamping bracket for attachment to the KPB 4000 for fixing the base profile.

Clamping bracket for fixing the base profile (longitudinal)
Art. No. 65107

KPB Klacker Power Box 4000

info

The basis for all applications in siderail construction.

H1 casing (in)H2 switched (in)H3 released (in)L (in)Retaining force (lbs)W (in)
KPB 4000
Art. No. 03232
2 1/33 1/33 3/412 1/246204 3/4

3-sided attachment combo angle

info

For longitudinal or frontal fixing of plywood, suitable for KPB 4000.

H Adapter (in)L (in)W (in)
3-sided attachment combo angle 4''
Art. No. 46441
4"13 1/2"5"
3-sided attachment combo angle 6''
Art. No. 69531
6"13 1/2"5"
3-sided attachment combo angle 8''
Art. No. 46446
8"13 1/2"5"
3-sided attachment combo angle 10''
Art. No. 69532
10"13 1/2"5"
3-sided attachment combo angle 12''
Art. No. 40336
12"13 1/2"5"

Easy Form ribs

Easy Form Rippen - Schalungssystem von RATEC
info

Ribs for individual configuration of the siderail height.

For siderail height H (in)
Easy Form ribs (100-200)
Art. No. 64277
4 - 8"
Easy Form ribs (150-250)
Art. No. 69640
6 - 10"
Easy Form ribs (200-300)
Art. No. 64131
8 - 12"
Easy Form ribs (250-350)
Art. No. 69641
10 - 14"
Easy Form ribs (300-400)
Art. No. 64517
12 - 16"

Lifting eye bolt M16 x 27

Easy Form Transportaufnahme Ringschraube - Schalungssystem von RATEC
info

Lifting eye bolt for handling the siderails with a crane.

Transport receptacle lifting eye bolt M16 x 27
Art. No. SC042085

Lifting tool KPB4000

For
Lifting tool R-Popper-LR for KPB 3000 / 4000
Art. No. 03292
KPB 3000, KPB 4000
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