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3D Technology Overview

The right solution for every application

Different mould variants are available for different applications, each differing significantly in the design of the inner core and production process.

 

Core Technology

Concreting Process

Conversion Options

Areas of Application

Flexible 3D Mould Kit

Fixed patented shrinking core,  
where shrinking of the core and  
lifting of the element by the base formwork  take place simultaneously
From the top Modular design of the core and exterior panels, made from standardised base elements that can be recombined as needed
  • Room modules for residential construction
  • Sanitary cells
  • Elevator shafts
  • Prison cells
  • Shelters
  • Transformer stations

3D Moulds for Transformer Stations

Fixed conical core  
(non-shrinkable)  

Demoulding is by lifting  
the base formwork by up to 10 cm.  The conicity of the inner core ensures  that the concrete element is detached  from the core and can be lifted off
From the top

Inner core consisting of different sized core elements and attachments can be flexibly combined. 

If required, a mould can be used to cover a range of lengths in 10 cm increments with up to 4 widths at the same time

  • Transformer Stations
  • Cable basements / cable troughs
  • Utility rooms

upcrete® 3D Moulds

“Flying” movable shrinking core  (upcrete®), which is lifted out of  the mould for demoulding. The precast concrete element is produced in the final installation  position–no turning necessary From below – pressure filling by pumping station None
  • Room modules for residential construction (produced in installation position)

Roof Moulds (vertical and horizontal)

 

From the top

upcrete® roof  moulds also by pressure filling  from below

Element sizes can be varied using magnetic formwork
  • 3D roof elements - Flat roofs
  • Pitched roofs 

Battery System (with or without upcrete®)

  Conventionally  from the top or  pressure filling  from below by  pumping station

Extension with additional  pockets possible (up to 2 x 10 pockets in total)

Element sizes can be varied using magnetic formwork

  • Facade elements
  • Solid and sandwich walls
  • Architectural walls with matrices / formliners on both sides
  • Noise barriers

 

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