Easy Form
From simple to complicated – always the right answer with Easy Form

Practical and flexible – with the new "Easy Form" siderail system, even the most diffi cult siderail situations can be dealt with quickly and easily. Different ribs allow for the siderail height to be adapted seamlessly. With the flat base, protruding reinforcements from a height of 1'' are possible. Easy Form is designed as a modular system, which can be easily expanded, supplemented and flexibly used even with just a few components. In combination with the vast range of accessories, this system always has the right answer for any siderail situation.

Application

Longitudinal or transversal siderail for all planar precast concrete elements with wall thicknesses of 1 3/4'' – 15 3/4'' and recesses.

Features

  • Can be manipulated by hand
  • Can be manipulated with a crane
  • Extendable in height
  • Suitable for connection reinforcement
  • Suitable for traverses
  • Wooden formwork
  • Steel formwork

Elements

  • KPB Klacker Power Box 4000
  • Clamping bracket
  • Base profile
  • Rib
  • Transport receptacle
  • siderail skin (provided by customer)

Dimensions

  • Standard length 40", 80", 120", 160"
  • Special lengths on request
  • The plywood can protrude 4 15/16'' in length
  • Standard width 4 3/4 mm (with SPB 12'' / 17 1/2'')
  • Standard heights 3 7/8'', 5 13/16'', 7 3/4'', 9 3/4'', 11 3/4''
  • Max. siderail height / element thickness 15 6/8 ''

Especially suitable for

  • Stationary production
  • Low level of automation
  • Manual siderail handling
  • High number of variants of produced precast concrete elements
  • Protruding reinforcement
  • Field factories
  • Complex contours of precast concrete elements

Handling

Handling by crane or lifting beam

Highlights

  • Excellent stability and shape retention – no bending
  • Simple and quick installation
  • Quick and easy fixing
  • Quick and easy height adjustment by replacing the ribs
  • Space saving storage
  • Special closure parts for your rebar diameter available in the accessories catalogue

Notes

Lateral protrusion of plywood up to 5'', vertically up to twice the height of the base, but not exceeding 4''

Expandability

Height-adjustable (by changing the ribs)
Extendable (jointing plate sold separately)
With UAR adapter for concreting upstands or supports

Application Examples

Product

Easy Form base profile

Base profile as floor and cover plate

Easy Form base profile 1000Easy Form base profile 4000Easy Form base profile 3000Easy Form base profile 2000
Art. No.64276642906412864129
H (in)1111
L (in)4016012080
W (in)4 3/44 3/44 3/44 3/4

Zubehör

Easy Form ribs

Ribs for individual confi guration of the siderail height.

Easy Form ribs (100-200)Easy Form ribs (200-300)Easy Form ribs (150-250)Easy Form ribs (250-350)Easy Form ribs (300-400)
Art. No.6427764131696406964164517
For siderail height H (in)4 - 88 - 126 - 1010 - 1412 - 16

KPB Klacker Power Box 4000

The basis for all applications in siderail construction.

KPB 4000
Art. No.03232
H1 casing (in)2 1/3
H2 switched (in)3 1/3
H3 released (in)3 3/4
L (in)12 1/2
Retaining force (lbs)4620
W (in)4 3/4

Angle adapter H = 1 3/4''– 2 3/8" for base profile

With screw holes for direct fixation of the wooden siderail skin on the base profile.

Angle adapter H = 1 3/4 – 2 1/3 in for base profile
Art. No.64307
H1 (in)3/4
H2 (in)1

Clamping bracket for fixing the base profile (longitudinal)

Clamping bracket for attachment to the KPB 4000 for fixing the base profile.

Clamping bracket for fixing the base profile (longitudinal)
Art. No.64516

Clamping bracket for fixing the base profile (transverse)

Clamping bracket for attachment to the KPB 4000 for fixing the base profile.

Clamping bracket for fixing the base profile (transverse)
Art. No.65107

3-sided angle adapter

For longitudinal or frontal fixing of plywood, suitable for KPB 4000.

3-sided attachment combo angle 4''3-sided attachment combo angle 8''3-sided attachment combo angle 6''3-sided attachment combo angle 10''3-sided attachment combo angle 12''
Art. No.4644146446695316953240336
H Adapter (in)4861012
L (in)13 1/213 1/213 1/213 1/213 1/2
W (in)55555

Transport receptacle, gripping knobs

Gripping knobs for handling siderails with the RATEC lifting beam.

Transport receptacle, gripping knobs
Art. No.68841

Lifting eye bolt M16 x 27

Lifting eye bolt for handling the siderails with a crane.

Transport receptacle lifting eye bolt M16 x 27
Art. No.SC042085

Coupling sheet

For longitudinal butt joint of two Easy Forms.

Coupling sheet
Art. No.64301
H (in)4 1/3
L (in)15 3/4

Steel sleeve for rebar

Steel sleeves for rebar 16Steel sleeves for rebar 20Steel sleeves for rebar 25Steel sleeves for rebar 32
Art. No.64314643136431064311
For rebar Ø (in)5/83/411 1/4

Lifting beams for handling

For manipulating the siderail.

Lifting beams for handling
Art. No.On request
Crossbeam receptacleGripping knobs (lifting beam suitable for different knob distances)
ForMSR, Easy Form
Max. load capacity660 lbs
Unladen weight210 lbs

Window corners steel / wood

Corner angle for fixing and fracture-free demolding in blockouts.

Window corners steel/wood
Art. No.On request

Lifting tool KPB4000

Lifting tool R-Popper-LR for KPB 3000 / 4000
Art. No.03292
ForKPB 3000, KPB 4000

You have questions concerning our products?

We are happy to provide comprehensive and personal advise.

Call us: +1 877 337 2832 (toll free) or

E-Mail us: infoUS@ratec.org

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