The new vertical production system from the leader of innovations.
The components of the complete systems
upcrete® UBS battery system, inner forms
Circulation-capable inner forms (heatable) with vertical side form.
more...
upcrete® UBS battery system, outer form
Insulation and heating upon request.
more...
upcrete® UPP pump
Compatible with prefabrication; with integrated cleaning.
more...
upcrete® UCI pump inlet
For a smooth connection point.
more...
upcrete® UBS work station system
For manufacturing of sandwich – reinforcement cages; with integrated cutting and drilling equipment.
more...
The upcrete® production system offers one-of-a-kind advantages:
Unique. The upcrete® die-cast-flush-rising-concretesystem (pumpable concrete is pumped from the bottom up into the form) sets new standards in efficient, economical precast concrete production.
Perfect. With the double sided form you will achieve a surface quality unknown until now.
Flexible. With one system; elements, smooth on both sides, with a length of 12.000 mm and more and athickness of 60 to 500 mm are feasible.
The top adjustment takes place via an upper magnetic form. This eliminates complex adjustments on the floor form. A patent has been granted for this process, confirming its distinctiveness.
Precise. This system provides exact precision, to a millimeter, in all dimensions through close tolerances on the components.
Organized. Work preparation, concreting station and the final curing process are separated, which optimizes the over-all logistic.
Staff-friendly. The very quiet concreting process and open work place promote the well-being of your employees.
Economical. The usually required 0.65-1.10 hours/m² for horizontal forming of sandwich elements can be reduced to 0.55hrs/m² with the vertical upcrete® form.
Let us develop your individual feasibility study!
Novel. The double-sided form offers you the possibility to produce complex geometries impossible until now, like bent or very intricate elements.
Ask for our custom upcrete® forms for your individualapplication.
100% Engineering by RATEC and REYMANN TECHNIK
100% In-house production
100% More than 35 years Experience in innovative precast concrete manufacturing
The upcrete® system at a glance:
Dimensions of continuous element (example):
Length 12.000 mm
Height 3.600 mm
Thickness 500 mm
Components:
UPP pump
UCI pump inlet
UBS battery form
Consisting of:
- hydraulic outer form
- 3 inner forms with side and floor form
- individual magnetic formwork
- double rollers and traversing unit
- Control unit
- Heating and insulation upon request
Work station system
Output:
25.000 – 30.000 m²/year
Manpower requirements:
4 – 5 men per shift
PDF download (1,1 MB)
